Warehouse & Logistics

WMS Integration · Dock Management · Zone Analytics — Live

29 Apr 2026

Orders Processed

3,847

+8.4%today

Avg Pick Time

4.2 min

-12.3%vs last week

Dock Utilization

76.4%

+2.1%vs last week

Error Rate

0.31%

-18.2%vs last week

SLA Compliance

98.7%

+1.2%vs last week

Pending Shipments

247

-31%vs yesterday

AI Insights — Warehouse (2 active)

CriticalOperational

Conveyor C3 causing Zone C → D bottleneck

42 orders are delayed with an average additional handling time of 18 minutes. Current throughput loss estimated at £3,200/hour.

Activate Lane 4 bypass and defer conveyor maintenance to overnight window

Confidence

96%

Est. Impact

£38,400 throughput recovery (next 12 hrs)

HighWorkforce

Staffing imbalance: Zone A overstaffed, Zone F understaffed

Zone A has 6 active pickers with 22% task utilization. Zone F has 2 staff processing 147 backlogged returns.

Reassign 3 staff from Zone A to Zone F immediately

Confidence

91%

Est. Impact

SLA compliance +2.1%, clear returns backlog in 47 min

Hourly Throughput

Units processed today

Inbound

Outbound

Returns

Dock Status

3 active

Dock-01

Inbound · HGV-4492

Active

On-site

Dock-02

Outbound · VAN-2271

Departs 16:40

Dock-03

Inbound · —

Idle

Next: 17:15

Dock-04

Outbound · HGV-8834

Active

Departs 17:00

Dock-05

Returns · VAN-5519

Processing

On-site

Dock-06

Outbound · HGV-1103

Queued

ETA 16:55

Warehouse Floor — Congestion Map

WH-NORTH · Bay 1–6 · Live overlay · 6 zones

Low

Medium

High

Critical

Hover a zone to inspect

Zone Efficiency

Zone A – Receiving

Low97.6%

1,240 picks · 3 errors

Zone B – Bulk Storage

Medium95.8%

2,840 picks · 12 errors

Zone C – Pick Face

High98.1%

4,120 picks · 8 errors

Zone D – Packing

High96.4%

3,870 picks · 14 errors

Zone E – Dispatch

Medium98.9%

3,640 picks · 4 errors

Zone F – Returns

Low91.5%

820 picks · 7 errors

Active Bottlenecks

criticalZone C → Zone D transition

Conveyor belt C3 operating at 60% capacity due to maintenance overlap

42 orders delayed, avg 18 min extra handling

Action

Reroute picks through Lane 4 bypass; schedule maintenance for 22:00–06:00 window

highDock-03 idle time

Inbound vehicle delayed 85 min due to M25 incident

£2,400 per hour lost throughput capacity

Action

Reassign dock crew to Zone D packing backlog during idle window

mediumZone F – Returns processing

Returns volume 34% above forecast this week

147 units backlogged, 8.4% SLA risk

Action

Deploy 2 additional staff from Zone A (currently overstaffed) to Zone F